UL 9540 2023 New Version Amendment

Short Description:


Project Instruction

UL 9540 2023 New Version Amendment,
UL 9540,

▍Document requirement

1.  UN38.3 test report    

2.  1.2m drop test report (if applicable)   

3.  Accreditation report of transportation             

4.  MSDS(if applicable)

▍Testing Standard

QCVN101:2016/BTTTT(refer to IEC 62133:2012)

▍Test item

1.Altitude simulation      2. Thermal test               3. Vibration    

4. Shock                   5. External short circuit          6. Impact/Crush

7. Overcharge              8. Forced discharge             9. 1.2mdrop test report

Remark: T1-T5 is tested by the same samples in order.

▍ Label Requirements

Label name

Calss-9 Miscellaneous Dangerous Goods

Cargo Aircraft Only

Lithium Battery Operation Label

Label picture

sajhdf (1)

 sajhdf (2)  sajhdf (3)

▍Why MCM?

● The initiator of UN38.3 in the transportation field in China;

● Have the resources and professional teams being able to accurately interpret UN38.3 key nodes related to Chinese and foreign airlines, freight forwarders, airports, customs, regulatory authorities and so on in China;

● Have resources and capabilities that can help lithium-ion battery clients to “test once, pass smoothly all airports and airlines in China “;

● Has the first-class UN38.3 technical interpretation capabilities, and housekeeper type service structure.

On June 28th 2023, the standard for energy storage battery system ANSI/CAN/UL 9540:2023:Standard for Energy Storage Systems and Equipment issues the third revision. We will analyze the differences in definition, structure and testing.Add definition of AC ESS
Add definition of DC ESS
Add definition of Dwelling Unit
Add definition of Energy Storage Management System (ESMS)
Add definition of External Warning Communication System (EWCS)
Add definition of Flywheel
Add definition of Habitable Space
Add definition of Remote Software Update
For Battery Energy Storage System (BESS), the enclosure should meet UL 9540A Unit Level testing.
Gasket and seals can comply with UL 50E/CSA C22.2 No. 94.2 or comply with UL 157 or ASTM D412
If BESS uses metallic enclosure, that enclosure should be noncombustible materials or comply with UL 9540A unit.
ESS enclosure should have certain strengthen and rigidity. This can be proved by passing test of UL 50, UL 1741, IEC 62477-1, UL 2755, ISO 1496-1 or other standards alike. But for ESS less than 50kWh, the strengthen of enclosure can be evaluated through this standard.


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