Issue of UL 1642 new revised version – Heavy impact replacement test for pouch cell,
UL 1642,

▍What is CB Certification？

IECEE CB is the first genuine international system for mutual recognition of electrical equipment safety test reports. NCB (National Certification Body) reaches a multilateral agreement, which enables manufacturers to obtain national certification from other member countries under CB scheme on the basis of transferring one of the NCB certificates.

CB certificate is a formal CB scheme document issued by authorized NCB, which is to inform other NCB that the tested product samples conform to present standard requirement.

As a kind of standardized report, CB report lists relevant requirements from IEC standard item by item. CB report not only provides results of all required testing, measurement, verification, inspection and assessment with clearness and non-ambiguity, but also including photos, circuit diagram, pictures and product description. According to the rule of CB scheme, CB report will not take effect until it presents with CB certificate together.

▍Why we need CB Certification?

1. Directly recognized or approved by member countries

With CB certificate and CB test report, your products can be exported to some countries directly.

1. Convert to other countries certificates

The CB certificate can be directly converted to the certificate of its member countries, by providing the CB certificate, test report and difference test report (when applicable) without repeating the test, which can shorten the lead time of certification.

1. Ensure the Safety of Product

The CB certification test considers the product’s reasonable use and foreseeable safety when misused. The certified product proves the satisfactory of the safety requirements.

▍Why MCM? 

● Qualification: MCM is the first authorized CBTL of IEC 62133 standard qualification by TUV RH in mainland China.

● Certification and testing capability: MCM is among the first patch of testing and certification third party for IEC62133 standard, and has finished more than 7000 battery IEC62133 testing and CB reports for global clients.

● Technical support: MCM possesses more than 15 technical engineers specialized in testing as per IEC 62133 standard. MCM provides clients with comprehensive, accurate, closed-loop type of technical support and leading-edge information services.

A new version of UL 1642 was released. An alternative to heavy impact tests is added for pouch cells. The specific requirements are: For pouch cell with capacity that are greater than 300 mAh, if pass the heavy impact test were not passed, they can be subjected to Section 14A round rod extrusion test.Pouch cell has no hard case, which often leads to cell rupture, tap fracture, debris flying out and other serious damage caused by failure in heavy impact test, and makes it impossible to detect the internal short circuit caused by the design defect or process defect. With round rod crush test, possible defects in the cell can be detected without damaging the cell structure. The revision was made with this situation in consideration.Place a sample on a flat surface. Put a round steel rod with a diameter of 25±1mm on the top of the sample. The edge of the rod should be aligned with the top edge of the cell, with the vertical axis perpendicular to the tab (FIG. 1). The length of the rod should be at least 5mm wider than each edge of the testing sample. For cells with positive and negative tabs on opposite sides, each side of the tab needs to be tested. Each side of tab should be tested on different samples.Then squeeze pressure is applied on the round rod and the displacement in the vertical direction is recorded (FIG. 2). The moving speed of the pressing plate shall not be greater than 0.1mm /s. When the deformation of the cell reaches 13±1% of the thickness of the cell, or the pressure reaches the force shown in Table 1 (different cell thicknesses correspond to different force values), stop the plate displacement and hold it for 30s. The test ends.